
The Company
Bricks
have been the
preferred
building material
for thousands
of
years
because
of their
strength
and
durability.
Clay is the key
ingredient
that
gives bricks their
strength
and also
the
reason the bricks decompose
over
time.
One clay
molecule has an electrical charge that
can attract
and
hold
79 water molecules. This is
why clay
expands and brick walls crack
and
crumble over
time. We have found a way to
permanently
neutralize the electrical
charge
in clay molecules,
making our bricks essentially
indestructible, since
water is
the
only natural force that can destroy
a brick. Regular bricks must
be fired
in kilns up
to
2,000
degrees for two weeks. In today’s world,
this is
not a “Green”
manufacturing process.
Our
bricks
however, are wet
cured in steam rooms for
three days, using
much less energy.
The
National Association of Home Builders issued
a report on our bricks and suggested a number of tests for certification.
Testing was conducted by independent, certified testing laboratories in
the U.S., testing according to ASTM standards for structural bricks.
These tests showed that the average compression rate was 2,330 PSI. A
concrete block averages 1,000 PSI. Water absorption was just 10% by weight
(regular fired bricks are allowed 18%). Paint the brick with a cheap
latex paint and it becomes totally waterproof because of the density
of the brick. The first shear wall test was performed on the weakest possible
configuration, no down rods, no footer or bond beam, just bricks glued
together. The wall sustained the pressure of 175 MPH winds with no damage
and had a small crack at 190 MPH. A category 5 hurricane is 155 MPH+ and
the strongest ever recorded that hit land was 200 MPH. The second shear
test was conducted with threaded rods installed on the ends of the wall
and that test went to 243 mph winds for 30 seconds on both sides of the
wall without a crack. A concrete block wall with rebar and poured cells
is only required to withstand a 110 mph gust for 3 seconds! When the bricks
are glued together, the wall becomes monolithic! Energy is saved because
the bricks have an R-20 heat resistance coating and an R-45 thermal mass
(most home walls only insulate at an R-14 heat resistance or less with NO
thermal mass!). Testing is now finished and Aeonian bricks have been certified
for use by Davis and Cleaton Engineering, Inc. (registered in 34 states).
We are now ready to build the first home in the world that will survive
a hurricane, tornado, fire or flood with no structural damage. There will
be no drywall, fiberglass insulation or wood in these homes, which means
no mold or mildew. The roof will be constructed with a sprayed on concrete
material over Styrofoam and steel. Windows will be energy efficient and
upgrades such as tankless water heaters will be standard. No roof shingle
will ever have to be replaced, no rotten wood replaced and when our bricks
are painted, the paint bonds with the brick instead of sticking to it,
which means it may be a lifetime before the home needs painting again.
With the huge need for affordable homes in this area, we have decided to
allocate ten percent of our brick production, at no cost, to the construction
of affordable homes. Not only will people be able to buy a safe, energy
efficient home for less, they will also be able to live in that home without
spending huge amounts of money repairing the home. |